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DC → Store replenishment
Replace cardboard in your distribution center to retail floor shipments. Flat-fold on return trip, track each unit, recover cost in 8 cycles.
DESIGN CYCLES50×
RETURN TARGET98%
Heavy-duty boxes for B2B & warehouse loops.
From DC-to-store replenishment to inter-warehouse transfers, Packio's intralogistics range replaces cardboard in closed-loop B2B operations. Up to 25 kg payload, stackable, and designed for 50+ cycles in high-throughput environments.
Use cases
Built for closed-loop operations.
Unlike consumer reuse that depends on end-user behavior, intralogistics runs on predictable, controlled routes — which means higher return rates, faster ROI, and measurable impact from day one.
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Inter-warehouse transfer
Move inventory between fulfilment centers in stackable, reusable crates. Ideal for fashion, electronics, and regulated goods that need robust protection.
PAYLOAD25 kg
STACKABLE8-high
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B2B take-back & refurbish
Wholesale shipments, electronics trade-in programs, and reverse logistics. Tamper-evident, QR-tracked, suitable for regulated product streams.
QR-TRACKEDEvery unit
MODELLease or Sale
— How many units you'll need
The pool sizing math.
Every intralogistics conversation starts with the same question: how many reusable units do I actually buy? Here's the framework we use — same as our ROI simulator.
— POOL FORMULA
pool = stock in lead time + stock in loss × buffer %
where:
- ◆ stock in lead time = weekly packages × lead time in weeks
- ◆ stock in loss = annual packages × (1 − return rate)
- ◆ buffer % = 1.20 (intra) — overhead for peak & variance
— WORKED EXAMPLE · 3,000 cartons / day intralogistics
weekly packages = 3,000 × 5 = 15,000annual loss stock = 3,000 × 250 × (1 − 0.98) = 15,000
pool = (15,000 × 1 week) + (15,000 × 1.20) = 33,000 units
Note: Illustrative model. Real-world inputs vary by return rate, lead time, and attrition. Your tailored pool sizing comes from our solutions team during pilot scoping — try the interactive simulator →
Single-use vs. Packio
Cardboard costs you every time.
Capability
Cardboard
Packio
Reusable up to 50 cycles
✕No
✓Yes
Asset-level tracking (QR)
✕No
✓Every unit tracked
Cost per use after cycle 3
✕Full cost each time
✓Drops below cardboard
EU PPWR 2030 compliant
✕Non-compliant
✓Ready today
Waste per shipment
✕1 box = 1 disposal
✓Near-zero (−96%)
CO₂ per cycle
✕High each time
✓−80% vs. single-use